Glass Machinery Reconditioners

ALL GROUPSBACK TO LAMINATING-VSG HERSTELLUNG - PVB PRODUCTION LINE WITH AUTOCLAVE
Make/Type: GMI / BENTELER Jumbo PVB lamination line
Group-Subgroup: 8 Laminating-VSG Herstellung - PVB production line with Autoclave
Reference: S-LTD-253
Construction Year: 2003
Condition: 05 Machine as seen and approved - no warranty
Info: 3210 x 5100 m up to 10 mm

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clean room Defect detection system by "Vision".
Pyrometer
Sheets alignment system
Standard character ink printers
Sheets transfer system (Manipulator and conveyors)
Automatic PVB deployment system (two rolls)
Adjustable conveyor for manual PVB trim
Clean room system: humidity and temperature control, air dryer
Post clean room Electric heater/tunnel Benteler 351kw,505 A nominal,630 A max, control voltage 24v, 400 v,50 hz
Two rolls press systems
Direction swing to side line
Inversion swing 90 degree
Automatic Separation powder deployment system-oxydry
Sheets collecting robot by Yaskawa including spacers pickup detail under robots
Manual table for jumbo size sheets pick up
Other parts 9 electric carts for glass transfer to autoclave. Can carry up to 20 tons each
6 cranes and manipulators for single sheets transfer, and PVB rolls transfer
Large size refrigerator for refrigerated PVB rolls

• Glass size:
o Width – up to 3.21 meters
o Length – up to 5.1 meters
o Thickness – up to 10 mm *2
• Capacity:
o Speed – up to 11 meters/minute
o SQM – up to 500 square meter per hour (3.21*2.55 sheets at 55 sec per sheet)
o 2 PVB rolls ready to work
Cycle time 32 to 42 second , depending on size .
Large line modules:
• Pre clean room:
o Two rotating loaders – total loading of up to 4 boxes
o Two loading robots:
 Kuka robot for standard sizes – up to 3.66*2.75 meters
 Hager robot for Jumbo size – up to 5.1*3.21 meters
o Washing and drying machine made by Benteler. Includes glass breakage sensors/ RO water system is not included
• Clean room:
o Defect detection system by "Vision"
o Sheets alignment system
o Standard character ink printers
o Sheets transfer system (Manipulator and conveyors)
o Automatic PVB deployment system (two rolls)
o Adjustable conveyor for manual PVB trim
o Clean room system: humidity and temperature control, air dryer
• Post clean room:
o Electric heater
o Two rolls press systems
o Automatic Separation powder deployment system
o Sheets collecting robot by Yaskawa
o Manual table for jumbo size sheets pick up
• Other parts:
o 9 electric carts for glass transfer to autoclave. Can carry up to 20 tons each
o 6 cranes and manipulators for single sheets transfer, and PVB rolls transfer
o Large size refrigerator for refrigerated PVB rolls

1. Cutting

2. Edging

3. Bevelling

4. Drilling

5. Washing

6. Coating

7. Insulating glass

8. Laminating glass

9. Tempering

10. Handling

11. Others

12. Spare parts

About GMR.

Solutions for the global flat glass industry.

GMR offers solutions to the global flat glass industry. Your needs regarding flat glass production and -processing is our professional responsibility, serving you with tailored solutions that match your ambitions and business goals. service locations in Belgium-The Netherlands-Germany-Russia-India-South Africa-USA.

Your global partner

Since 1999 “GMR” is a global partner for your machinery projects.
GMR provides excellent and professional services from A to Z for the flat Glass Market. Customer satisfaction, after-sales and the best service are paramount to our success.

All glass machinery projects

We relocate a machine or production line globally, including transport and re-installation at the new location.
Our GMR project managers can manage for you all these jobs throughout the entire process of the project.

Our services

Maintenance
Repairs & Spare parts
After sales service
A-Z machinery relocations, dismantling, transport, installation

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GMR
Breitwaterstraat 22
3630 Maasmechelen
+32 477 511 715
machinery@gmr.be

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