| ALL GROUPSBACK TO EDGING - VERTICAL ARRIS EDGERS | ||
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| Make/Type: | Bsolution / SPEED ARRIS 2.6.4 | |
| Group-Subgroup: | 2 Edging - Vertical arris edgers | |
| Reference: | S-VAE-064 | |
| Construction Year: | 2023 | |
| Condition: | 03 USED Working warranty | |
| Info: | SPEED ARRIS machine, model V.S.A 2.6.4
VERTICAL ARRIS MACHINE HIGH-PRODUCTIVITY SYSTEM VAS 2.6.4 DESCRIPTION: Vertical arrising machine able to process arris (4 ÷19 mm. glass thickness) and rough grinding (4 ÷ 12 mm. glass thickness). The arrising machine has the possibility to work at the same time two sides of rectangular glasses at right angles having different dimensions and thickness. The machine can process low-e glass since the treated part of the glass is positioned frontally while the suction cups hook the back side of glass (not treated). The strongest points of this machine is the productivity since the working cycle is optimized in order to avoid dead times, the spindles are equipped with three axis of oscillation vertical horizontal and axial in order to follow every defect derived from the cut or eventual defects of connection of laminated glasses and their sensibility allows a minor consumption of wheels. Our transport with suctions cups, compared to the common transports with suctions cups, has limited dimensions allowing a continuous working cycle so the production does not stop. Indeed the system provided that while one suction cups advances with the glass during the several workings of the cycle, the second one draw-back or returns to the initial position ready to hook again or to take a new glass. In this way locks of machine, due to the return times of the suctions cups in departure position, are excluded. Technical characteristics: Standard working height: 540÷580 Special working height by optional kit: 590÷630 Special working height by optional kit: 630÷670 Min. dimensions: 380 x 500mm. Max. dimensions: 2600x4000 mm. Glass thickness from 4 to 19 mm. with max. height of machine (arris process) Glass thickness from 4 to 12 mm. with max. height 2000 mm. (rough-grinding monolithic glass) Glass thickness 4+4 mm. – 6+6 mm. with max. height of machine (rough-grinding stratified glass) Maximum removal of out-of-square glass: 1 mm. Transport speed: 1÷20 met/min. Working speed: max. 10 mt./min. Turns of spindle max. 2850/1’ Power supply: KW 25 Compressed air: 40 lt./min Pressure: 6 BAR Water consumption: 17 lt./min. Working direction: right→ left Standard wheels configuration included: n. 2 cones n. 2 wheel for glass arrising from 4 to 12 mm. n. 2 sector wheel for rough-grinding monolithic glass 6 mm. The machine needs depurated water from the water purification system of the customer (or by our optional centrifugal system) to ensure a filtration degree of at least 25 micron for the external cooling of wheel. Line composition: A. Motorized inlet vertical conveyor B. Central vertical basement with spindles C. Central glass transport system by suction cups and motorized rollers D. Motorized outlet vertical conveyor Machine description: A. Inlet vertical conveyor composed of a self-supporting welded tubular structure of strong thickness, with vulkolan wheels moved by conical toothed wheels, caletted on steel shafts, driven by brushless motor power 3,2Nm managed by drives, adjustable transport speed from 2 to 20mt/1 max. capacity 550kg B. Vertical central base consisting of welded tubular structure and closing panels, n. 2 spindles of power 1.5kw 2.850 turns/1 that mount millstones of 150mm. The vertical movement of the spindles is realized through n.2 Brushless motors of power 7,2 Nm controlled by drives which transmit the vertical movement through pulleys and toothed belt inextensible width 50mm. The spindles in the arising phase are balancing by means of trolleys in the three X-Y-Z axes by means sliding guides with rectified roller. The balancing allows to compensate squaring errors on the cutting of the glass sheets. The horizontal movement of the suction cups is achieved through n.2 Brushless motors of 4.2 Nm power controlled by drives that transmit the horizontal movement. C. Outlet vertical conveyor composed of a self-supporting welded tubular structure of strong thickness, with vulkolan wheels moved by conical toothed wheels, caletted on steel shafts, driven by brushless motor power 3,2Nm managed by drives, adjustable transport speed from 2 to 20mt/1 max. capacity 550kg Main characteristics: Automatic detection of height and thickness of rectangular glass sheets. The machine is equipped of n. 2 electro-spindles for arising/grinding execution of glass sheets positioned vertically The spindles execute the arising/grinding of the glass side alternating in the processing of the vertical front/posterior sides and horizontal superior/inferior of the glass inlet-outlet conveyors with motorized rollers managed by Brushless motors Technical description: Manual control: The movements of machine can be managed manually from the control panel Speedy of entrance/exit transports Speedy a-axis suction cups Speedy of up/down y-axis spindles Speedy measure glass axis y Automatic cycle functioning Before starting the automatic working, the operator should press the key of zeroing axis. The machine in starting cycle conditions for first piece has: couple spindles positioned at the lower zero point suction cups carriages positioned left or right of the zero point inlet transport rested glass to work positioned on the entrance transport The automatic/manual selector is positioned in the automatic position and the start button is pressed to start the working cycle automatically Preparation of working cycle of rectangular glasses: the operator positions the glass on the inlet conveyor the glass moves towards the zero point, it stops and comes automatically found the height and the thickness of glass and at the same time the suction cup is hooks to the glass Subsequently the glass is transported in the zero position to be processed Working cycle of rectangular glasses: The working cycle is carried out in the following functions: The first spindle executes the arising/grinding of vertical front side of glass from lower position to the higher and position itself for the arising/grinding of superior horizontal side The second spindle is positioned for the arising/grinding of inferior horizontal side The glass moves towards the exit line and during the translation become grinded the horizontal superior-inferior sides Once the processing of the two horizontal sides of the first glass it stops in position to execute the arising/grinding of posterior vertical side that is executed by the second spindle from lower to the higher part In the meantime, the second glass is moved in front vertical working position The first spindle executes the arising/grinding of the front vertical side of second glass from lower position to the higher and position itself for the arising/grinding of inferior horizontal Spindles alternate during the processing phase in the position from the high to the bottom, processing the vertical side of the glass. Making this there are no dead times and the consumption of both wheels is identical. +plus Speed Arris GLASS PROCESSING: arrissing (glass thickness 4 ÷ 19 mm.) and rough grinding (glass thickness 4 ÷ 12 mm.). PROCESS OF LOW-E GLASS: The machine can process low-e glass since the treated part of the glass is positioned frontally while the suction cups hook the back side of glass (not treated). AUTOMATIC SIZE READER: The machine is equipped with an automatic detection system of the dimensions of the glass, through a laser reader that detects the vertical dimensions, a mechanical sensor for the horizontal dimensions and a pneumatic cylinder equipped with a glass thickness detector. With the automatic detection system it is not necessary to enter dimensional dimensions, avoiding operator errors, guaranteeing maximum production performance in a continuous cycle. ADJUSTMENT OF ARRIS SIZE: the operator through the management of software parameters is able to adjust the dimension of the arris for each side of the glass SELECTION SIDE TO PROCESS: The functional logic of the machine guarantees the selection of the single side of the glass to be processed during setting. COMPATIBILITY: The machine can be combined with all the lines dedicated to the production of insulating glass. CONTAINMENT OF WATER: The machine is equipped with bellows protection able to contain the water in well-defined area, which ensure the protection of sensitive materials as spindle and electric/electronic components. ELECTRIC AND ELECTRONIC PROTECTION: The electric and electronic components are placed in compartments protected from the water and humidity. MAINTENANCE: The Speed Arris has been designed and manufactured, with the aim of reducing and facilitating the maintenance, ensuring accessibility for disassembly and replacement of the components that need maintenance. MATERIAL: The parts in contact with water are made of stain-steel material protected by dedicate paint. STRUCTURE OF MACHINE: Composed of welded tubes of strong thickness that ensures solidity and stability. LUBRICATION: Automatic lubrication system. FUNCTIONING: It’s based on a purely mechanical logic simple and optimized INTERFACE: The operator panel is intuitive and of quick consultation. TOOL CHANGER: Manual quick-release hook DURATION: The machine has been designed and manufactured with criteria that guarantee the durability. +Arrangements The installation of the machine requires the following arrangementS that should be ready before the arrival of our technician Provision of electrical connection ELECTRICITY SUPPLY 25 kW VOLTAGE 400 V FREQUENCY 50 Hz DIFFERENTIAL 400mA Power disconnector It is recommended the installation of a protective power disconnector - having the appropriate features to protect/safe our plant- between the plant line and the machine Provision of water connection The machine needs depurated water from the water purification system of the customer (or by our optional centrifugal system) to ensure a filtration degree of at least 25 micron for the external cooling of wheel. CLEAN EXTERNAL WATER CONSUMPTION 17 [lt/min] DEGREE OF FILTRATION OF PURIFIED WATER 25 um Provision of 20mm hose connection Provision of compressed air connection COMPRESSED AIR 40 [lt/min] PRESSURE 6 BAR Provision of 8 mm bayonet quick coupler Internet connection Standard configuration For remote connection of the machine to carry out supervisions, checks and updates it is required the predisposition of an ethernet cable. Special configuration For special configurations (ex VPN) please send us the details to formulate the relative quotation. In-line arrangement In case of installation of the machine in line to the washing machine, it is recommended to prepare a connection cable for the ONN/OFF signal free transport/transport occupied. Working height It is recommended to check that the working table height of the line is between 540 and 580 mm. Higher working heights 590 up 670 mm. are possible after supplying of optional kit (see optionals section) Z AXIS DOUBLE TOOL : The machine is equipped with a flexible semi-automatic system with a continuous processing cycle which consists in being able to work: When grinding monolithic or laminated float glass up to 2 different thicknesses with max. 34mm. (the sum of the thicknesses of the individual grinding wheels cannot exceed 34 mm. e.g. limit configuration 16+18). The operator must select the working process: filleting or grinding e.g. grinding 1st grinding wheel for laminated float glass 3+3 mm. or monolithic 6 mm. 2nd wheel for laminated float glass 4+4 mm. or monolithic 8 mm. Working range of laminated/monolithic float glass from 6 to 8 mm. without having to change the tool. In the case of arrissing, glass with thicknesses from 4 to 12 or from 12 to 19 mm can be made. with wheel pack max. 32 mm., alternately and continuously, guaranteeing the working cycle without having to replace the wheel pack. Eg arrissing 1st wheel for monolithic or laminated float glass thickness from 4 to 12 mm. 2nd wheel for monolithic or laminated float glass 12-19 mm thick. Working range of laminated/monolithic float glass thickness from 4 to 19 mm. without having to change the mole pack. The optional Z-axis comes with 2 additional cones. PRE-WASHING : Stainless steel pre-washing device realized by a series of nozzles mounted on a bar placed inside of the structure on the outlet conveyor. The nozzles by pressure sprayed clean water washes the front and rear faces of the glass sheet, eliminating the glass powder produced during the processing. The pre-washing device is equipped of water-saving system is divided in two height and his activation is based on the glass size if small or big . The pre-washing preserves the life of the washing machine. TURBO-BLOWER : High pressure blower positioned on the outlet conveyor, provides high efficiency laminar air flows that allow the pushing of the processing water SOFTWARE FOR SHAPED GLASS Il software Optiway (Optima) it’s a CAM program for the glass processing realized in collaboration with B Solution. It is a CAD/CAM pack software installed on industrial Pc in Windows environment for the generation of working program. The functions CAM for the generation of working programs by base version allows: Generation of arising/edging cycles. With the purchase of an application licence it is supplied the key hardware to be inserted into one of the USB doors PC. The presence of the key is indispensable for the software execution.. EXAMPLE OF SOME WORKABLE SHAPES TURBO OUTLET CONVEYOR WITH DOUBLE MOTORIZATION Turbo outlet conveyor is splitted in two parts. Each section has a speed that depends on a brushless motors controlled by a servo driver. Thanks to a software modification and a brushless motor it allows to have an accelerated transport speed in the second section if the glass length is equal or less than half length of the outlet conveyor - for greater lenght the speed has to be entered manually (equal to the working speed). Transport speed from 2 to 25 m/min. KIT FOR SPECIAL WORKING HEIGHT Working heights from 590 mm. up 670 mm. are possible with an optional kit composed of: n. 14 adjustment thickness n. 4 brackets CENTRIFUGAL SYSTEM The system indicated, purifies the water through the use of a centrifuge, by mechanical rotation, which divides solids from liquid. The process water is loaded into the centrifuge through a submersible pump. Here, the separation of solid particles from the liquid occurs by rotation of the rotor, which makes the solids adherent to the walls and allows the purified water to go towards the center of the container, where through a pipe returns production. In times programmed by the operator, the centrifuge is interrupted to allow emptying mud, which once cleaned, can be repositioned inside the centrifuge for the beginning of a new separation cycle Technical features: Size: L1800 x W800 x H2200mm Weight: 300 kg Electrical data: 7 kw 400...480 V - 50/60hz Process capacity: 7.2 m3/h (120 l/min) Level of purification: 5 μm Components included: - No. 1 SLS100M centrifugal system (stainless steel) - No. 1 submersible pump (stainless steel) - No. 2 Containers for collecting aluminium sludge - No. 1 Electric panel BARCODE SYSTEM Reading of a label with printed BAR-code or QR-code, where the following data are present. Height, Length, Glass Thickness, type of processing if arrissing or rough-grinding, if shaped or straight, type of wheel to be used, working speed, recipe that identifies the processing parameters pre-set by the operator. All data will then be verified by the machine in execution of work and if they do not coincide, it will be signaled with an alarm or with the block of the machine. With the shapes we are able to recall the geometry of the glass shape pre-set by the operator, (through the dedicated Optima program) through an identification ID, in addition, the recipe of the correction parameters for the processing will be recalled, always pre-set by the operator, see description above. The machine will automatically acquire the setting of some parameters to successively perform the processing. A. SPEED ARRIS V.A.S. 2.6.4 B. Z-AXIS DOUBLE TOOL C. INSTALLATION D. PRE-WASHING SYSTEM E. TURBO-BLOWER F. SOFTWARE FOR SHAPED GLASS G. TURBO OUTLET CONVEYOR H. KIT FOR SPECIAL WORKING HEIGHTS: 590÷670 I. CENTRIFUGAL SYSTEM J. BARCODE SYSTEM |
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